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Newbie - Connection question

Apologies if my question seems very basic.
I want to create a small off-grid system to provide lighting and occasional power to a small stable block. To this end I have purchased the following: 4 x 110Ahr leisure batteries 1 x 80W solar pannel (which came with a small 8amp charge controller) 1 x 2Kw (modified sine wave) inverter
I have assumed that I can connect the batteries in parallel, and have done this in what may seem to be an odd way by connecting each one separately to a common point, i.e. I have four leads for each of +ve and -ve comming to one junction (for each pole). From that point I have leads running to the inverter.
I did this so that I could easily remove any one of the batteries for off-site charging if required, leaving the rest to power the system.
I have also assumed that I can simply connect the appropriate terminals from the charge controller to the common junctions and the solar panel will charge all the batteries together.
The charge controller does have a couple of terminals that are supposed to go to the load (i.e. the inverter) but I don't want to use them as I will be pushing far too much current through such a small device.
I have read some messages in this group that have worried me as I am now concerned that connecting my four batteries together will cause them to either overheat or be somehow not correctly balanced.
Am I doing anything wrong in the set-up I have proposed. By the way I have not yet actually connected it all together, but I have all the kit.

Newbie - Connection question

In the interest of no responses yet, I'll offer you what I know and let those with actual experience chime in when they see your message.
Batteries, I believe, MUST be ISOLATED from each other!! So far, assuming the batteries are all in about the same condition, you probably haven't had any damage yet, but I'm pretty sure it's coming! Something as simple as a diode can be used to isolate the batteries. The "trick" is to NEVER let one battery be able to supply power into another battery. Depending on the circumstances, not having that isolation could result in anything from a short battery life to an explosion that might be pretty but also might be pretty dangerous.
When you tie two batteries together in parallel, they will try to instantaneously become one battery. If one battery is, say, 12.5 volts, and the other battery is, say, 12.0V, they will source/sink current until they are both the exact same voltage. The amount of amperage that will generate will depend on a lot of things, but mainly the battery's internal resistances. For a half volt difference, you may or may not notice anything going on. Now, let's draw some power off them. They aren't likely to be perfectly identical, so one will start to "drain" at a different level than the other. One battery will supply current at a higher rate than the other. But when the load drops, or is removed, now the two batteries will again try to come to equilibrium, which means they will attempt to instantaneously move to identical charges. Now, THAT situation could be many, many amps, in the extreme limited only the the very low battery internal resistances and the wiring resistances. In the extreme it could be like shorting one of the batteries and super-charging the other way above its safe charge current. And bloomo; something has to give. With luck, it'll be a shortened battery life until it becomes simply a resistor. Without luck, you have sparks, melting, possible implosion/explosions and lots of acid flying around in addition to the heat.
I would disconnect the batteries ASAP until you can learn more about how to isolate them from each other and get a safet setup in there. And yes, I know it's possible to parallel batteries in some battery operated equipment, but that's a different game with entirely different possibilities in most cases. That's why most things you see have series battery arrangements vs parallel - much longer battery lifetimes.
HTH, and I'm sure someone with actual experience will be along soon.
Pop

"Tim" wrote in message : Apologies if my question seems very basic. : : I want to create a small off-grid system to provide lighting and : occasional power to a small stable block. To this end I have purchased : the following: : 4 x 110Ahr leisure batteries : 1 x 80W solar pannel (which came with a small 8amp charge controller) : 1 x 2Kw (modified sine wave) inverter : : I have assumed that I can connect the batteries in parallel, and have : done this in what may seem to be an odd way by connecting each one : separately to a common point, i.e. I have four leads for each of +ve : and -ve comming to one junction (for each pole). From that point I have : leads running to the inverter. : : I did this so that I could easily remove any one of the batteries for : off-site charging if required, leaving the rest to power the system. : : I have also assumed that I can simply connect the appropriate terminals : from the charge controller to the common junctions and the solar panel : will charge all the batteries together. : : The charge controller does have a couple of terminals that are supposed : to go to the load (i.e. the inverter) but I don't want to use them as I : will be pushing far too much current through such a small device. : : I have read some messages in this group that have worried me as I am : now concerned that connecting my four batteries together will cause : them to either overheat or be somehow not correctly balanced. : : Am I doing anything wrong in the set-up I have proposed. By the way I : have not yet actually connected it all together, but I have all the : kit. :

Newbie - Connection question

"Tim" wrote in message

Am I doing anything wrong in the set-up I have proposed. By the way I have not yet actually connected it all together, but I have all the kit.

You have just described the setup I have been using without trouble for the last several years. As long as the batteries are matched, all should be OK. I have even done pretty well with not-so-matched batteries.
You may want to consider forgetting the inverter and going to 12 volt fluorescent lighting.
Vaughn

Newbie - Connection question

Pop wrote:

In the interest of no responses yet, I'll offer you what I know and let those with actual experience chime in when they see your message.
Batteries, I believe, MUST be ISOLATED from each other!! So far, assuming the batteries are all in about the same condition, you probably haven't had any damage yet, but I'm pretty sure it's coming! Something as simple as a diode can be used to isolate the batteries. The "trick" is to NEVER let one battery be able to supply power into another battery. Depending on the circumstances, not having that isolation could result in anything from a short battery life to an explosion that might be pretty but also might be pretty dangerous.

No No No. When using 12 volt batts in a 12v pack, all the positives are connected to gether, and all the negatives are connected together. There are no diodes. All the batts need to be identical in type and life.
Your charger wants to see them as one big battery.

-- Steve Spence Dir., Green Trust, http://www.green-trust.org Contributing Editor, http://www.off-grid.net http://www.rebelwolf.com/essn.html

Newbie - Connection question

Tim wrote:

Apologies if my question seems very basic.
I want to create a small off-grid system to provide lighting and occasional power to a small stable block. To this end I have purchased the following: 4 x 110Ahr leisure batteries

We have Six 6v 225 ah batts in a 2 x 3 array for 12v, 675ah
You have a 440ah pack, but only 220ah useable.

1 x 80W solar pannel (which came with a small 8amp charge controller)

We have a 90 watt array with a 30amp controller. Room for growth.

1 x 2Kw (modified sine wave) inverter

A 2kw inverter can suck those batteries dry in just over an hour at full load. We have a 2.5kw MSW inverter.

I have assumed that I can connect the batteries in parallel, and have done this in what may seem to be an odd way by connecting each one separately to a common point, i.e. I have four leads for each of +ve and -ve comming to one junction (for each pole). From that point I have leads running to the inverter.

This is correct.

I did this so that I could easily remove any one of the batteries for off-site charging if required, leaving the rest to power the system.
I have also assumed that I can simply connect the appropriate terminals from the charge controller to the common junctions and the solar panel will charge all the batteries together.

correct.

The charge controller does have a couple of terminals that are supposed to go to the load (i.e. the inverter) but I don't want to use them as I will be pushing far too much current through such a small device.

the load is the batteries.

I have read some messages in this group that have worried me as I am now concerned that connecting my four batteries together will cause them to either overheat or be somehow not correctly balanced.

no, you have correctly connected them.

Am I doing anything wrong in the set-up I have proposed. By the way I have not yet actually connected it all together, but I have all the kit.

sounds like it's all good.
-- Steve Spence Dir., Green Trust, http://www.green-trust.org Contributing Editor, http://www.off-grid.net http://www.rebelwolf.com/essn.html

Newbie - Connection question

I have to agree with Steve on this one. While no personal experience with doing this it is done on a quite popular basis. Ever see a diode explode? I have and you want your face and eyes covered. Little firecrackers they are. Forget the diodes, too much loss and resistance.
The start topology is a great idea although probably not necessary. It may help the sharing of charge and discharge between the cells. regular equalizing also helps. The weaker clucters will get brought up to the level of the stronger ones, avoiding cross charging (if such a thing even exists)
If the fear mongers really get you down, you insert large fuses in each lead to the star point. The fuses will off a few milliohms of isolation between the clusters and also provide some protection in the rare case of a shorted cell.
Remember, all the square inches of plate material in a cell are in parallel already. You are just separating some of the surface area into different boxes.
"Steve Spence" wrote in message

No No No. When using 12 volt batts in a 12v pack, all the positives are connected to gether, and all the negatives are connected together. There are no diodes. All the batts need to be identical in type and life.
Your charger wants to see them as one big battery.

-- Steve Spence Dir., Green Trust, http://www.green-trust.org Contributing Editor, http://www.off-grid.net http://www.rebelwolf.com/essn.html

Newbie - Connection question

That is exactly what they are SUPPOSED to do.
------------------------------------------------------------------------- Free Solar Discussion Forum: http://www.wind-sun.com/smf/index.php ------------------------------------------------------------------------- "Pop" wrote in message

When you tie two batteries together in parallel, they will try to instantaneously become one battery.....

Newbie - Connection question

Thank you all for your replies, I am much happier now.
Just one small point in your reply Steve, The small charge controller I got (free with the solar panel, which is why I reckon it is very basic), has three sets of terminals. One for the solar array, one for the battery and one for the load. The controller is designed to switch off the load if the battery gets too discharged. However it allows a max load current of 8amp which is way too small. Anyhow the inverter itself will not allow the battery to become discharged so I don't need this protection.
Also I purchased the four batteries at the same time, all of the same design, so they should be pretty well matched.
Once again thanks for all the help.
Steve Spence wrote:

Tim wrote: Apologies if my question seems very basic.
I want to create a small off-grid system to provide lighting and occasional power to a small stable block. To this end I have purchased the following: 4 x 110Ahr leisure batteries
We have Six 6v 225 ah batts in a 2 x 3 array for 12v, 675ah
You have a 440ah pack, but only 220ah useable.
1 x 80W solar pannel (which came with a small 8amp charge controller)
We have a 90 watt array with a 30amp controller. Room for growth.
1 x 2Kw (modified sine wave) inverter
A 2kw inverter can suck those batteries dry in just over an hour at full load. We have a 2.5kw MSW inverter.
I have assumed that I can connect the batteries in parallel, and have done this in what may seem to be an odd way by connecting each one separately to a common point, i.e. I have four leads for each of +ve and -ve comming to one junction (for each pole). From that point I have leads running to the inverter.
This is correct.
I did this so that I could easily remove any one of the batteries for off-site charging if required, leaving the rest to power the system.
I have also assumed that I can simply connect the appropriate terminals from the charge controller to the common junctions and the solar panel will charge all the batteries together.
correct.
The charge controller does have a couple of terminals that are supposed to go to the load (i.e. the inverter) but I don't want to use them as I will be pushing far too much current through such a small device.
the load is the batteries.
I have read some messages in this group that have worried me as I am now concerned that connecting my four batteries together will cause them to either overheat or be somehow not correctly balanced.
no, you have correctly connected them.
Am I doing anything wrong in the set-up I have proposed. By the way I have not yet actually connected it all together, but I have all the kit.
sounds like it's all good.
-- Steve Spence Dir., Green Trust, http://www.green-trust.org Contributing Editor, http://www.off-grid.net http://www.rebelwolf.com/essn.html

Newbie - Connection question

Apologies Steve, I just noticed one more comment in your reply to me that I would like you to clarify. You have said that my battery pack of four 110Ah batteries only gives a usable 220Ah. Is this because that is all that is available, if so why, or is it because you should allow a 50% headroon to stop the batteries discharging too far?
Thanks again
Tim Horscroft

Newbie - Connection question

Steve Spence wrote:

Tim wrote:
Apologies if my question seems very basic.
I want to create a small off-grid system to provide lighting and occasional power to a small stable block. To this end I have purchased the following: 4 x 110Ahr leisure batteries
We have Six 6v 225 ah batts in a 2 x 3 array for 12v, 675ah
You have a 440ah pack, but only 220ah useable.

Why would you say that Steve.
4x110=440 - Yes
220 - ?

1 x 80W solar pannel (which came with a small 8amp charge controller)

Less than half the panels needed to charge 440Ah - ROT; 1 Panel for every 100AH of battery capacity


We have a 90 watt array with a 30amp controller. Room for growth.
1 x 2Kw (modified sine wave) inverter
A 2kw inverter can suck those batteries dry in just over an hour at full load. We have a 2.5kw MSW inverter.
I have assumed that I can connect the batteries in parallel, and have done this in what may seem to be an odd way by connecting each one separately to a common point, i.e. I have four leads for each of +ve and -ve comming to one junction (for each pole). From that point I have leads running to the inverter.
This is correct.

Yes, all connecting cables should ideally be the same length


I did this so that I could easily remove any one of the batteries for off-site charging if required, leaving the rest to power the system.
I have also assumed that I can simply connect the appropriate terminals from the charge controller to the common junctions and the solar panel will charge all the batteries together.
correct.
The charge controller does have a couple of terminals that are supposed to go to the load (i.e. the inverter) but I don't want to use them as I will be pushing far too much current through such a small device.
the load is the batteries.

Incorrect. Load is load. i.e. something to be run from the batteries. In the interest of the life of your charge controller do not connect the inverter to the load terminals.
To be correct, What are the terminals on the reg marked as?


I have read some messages in this group that have worried me as I am now concerned that connecting my four batteries together will cause them to either overheat or be somehow not correctly balanced.
no, you have correctly connected them.

Yes


Am I doing anything wrong in the set-up I have proposed. By the way I have not yet actually connected it all together, but I have all the kit.
sounds like it's all good.

Yes >

Newbie - Connection question

Tim wrote:

Apologies Steve, I just noticed one more comment in your reply to me that I would like you to clarify. You have said that my battery pack of four 110Ah batteries only gives a usable 220Ah. Is this because that is all that is available, if so why, or is it because you should allow a 50% headroon to stop the batteries discharging too far?
Thanks again
Tim Horscroft

To allow for 50% maximum discharge.
-- Steve Spence Dir., Green Trust, http://www.green-trust.org Contributing Editor, http://www.off-grid.net http://www.rebelwolf.com/essn.html

Newbie - Connection question

"Tim" wrote in message

Apologies if my question seems very basic.
I want to create a small off-grid system to provide lighting and occasional power to a small stable block. To this end I have purchased the following: 4 x 110Ahr leisure batteries 1 x 80W solar pannel (which came with a small 8amp charge controller) 1 x 2Kw (modified sine wave) inverter
I have assumed that I can connect the batteries in parallel, and have done this in what may seem to be an odd way by connecting each one separately to a common point, i.e. I have four leads for each of +ve and -ve comming to one junction (for each pole). From that point I have leads running to the inverter.
I did this so that I could easily remove any one of the batteries for off-site charging if required, leaving the rest to power the system.
I have also assumed that I can simply connect the appropriate terminals from the charge controller to the common junctions and the solar panel will charge all the batteries together.
The charge controller does have a couple of terminals that are supposed to go to the load (i.e. the inverter) but I don't want to use them as I will be pushing far too much current through such a small device.
I have read some messages in this group that have worried me as I am now concerned that connecting my four batteries together will cause them to either overheat or be somehow not correctly balanced.
Am I doing anything wrong in the set-up I have proposed. By the way I have not yet actually connected it all together, but I have all the kit.

Some thoughts....
With 4x110ah, you have a total of 440 ah. But it's not a good idea to routinely run them all the way dead (100% depth of discharge), so for planning purposes, you should plan on only using about half that on a routine basis (i.e. plan on only 220 ah usage).
With an 80W panel, at about 14 volts charging voltage, you are only going to get a bit over 5 amps. Split perfectly between the four batteries, that means about 1 amp per battery. This isn't much more than a trickle charge rate. It would take on the order of 44 hours of sunshine to recharge from the 50% discharge point (more than 88 hours from fully discharged). You may want to get more panels sometime soon. Or you'll have to charge the batteries from some other source often.
As far as putting batteries in parallel, you'll hear all sorts of information on that. In general, it is not the *best* solution. If the batteries are identical make/model/age, and they all receive identical care, then you can do it and get away with it for a while. But sooner or later, one or more cell, in one or more of the batteries will start to degrade. And then that battery will charge differently than the others, and they start to diverge and no longer operate well together and 'share' the load/charge as evenly. Things go down hill after that.
If one cell *does* develop a short, then the other three batteries in your setup will supply reverse current to the bad battery trying to 'charge' it. The bad guy can overheat and boil down. So if you notice that one battery needs water more than others, watch out.
How often do you plan on checking the system? Will you be there daily, or is this something you want to leave for a few months at a time? If the later, you might want some additional circuit protection.
It would be a good idea if you could put an appropriately sized DC fuse between each battery and the common tie point. Size it for the expected amount of load you will be supplying, and then if an overload occurs, or three 'good' batteries start overcharging one 'bad' one, the 'bad' batteries fuse will blow and isolate it before you have a catastrophic failure.
daestrom

Newbie - Connection question

Well, from the look of the other responses, I guess I stand corrected, but ... I still think it's an unsafe setup from both a personnel and an equipment viewpoint. I'm not saying it WILL happen, but I am saying it MAY happen, and over time it's very possible. Here's some food for thought, and also BTW, I'm NOT passing judgement on any of the opposing posts because to a degree, they are all correct also, but ... just not completely.
Food for thought: -- A batch of batteries all from the same manufacturing lot will likely be well matched. -- From different lots, that's not so likely. One weaker battery in the lot will always use the other batteries to maintain its charge, as opposed to all of them giving their power to the load. -- Battery failure curves and timing is notoroiously unpredictable. Sooner or later one or more batteries will begin to "feed from" the others. -- Battery replacement will need to be done in full group at once. If one battery gives out over only half or less of its expected life, replacing that one defective battery will result in that battery immediately having to "help" the rest of the batteries to rise to its potential storage capacity. To be sure all batteries are supplying power to the load, they all have to be changed at the same time.
Constant, daily attention and inspection of the battery lot would be necessary to insure a modicum of safety and efficiency.
Someone mentioned fuses: I assumed each battery would be fused, which looks like it may have been a serious oversight on my part. IMO, fuses would be a must.
Diode isolation is simple, cheap and pretty much guarantees, within reason, that: -- Catastrophic currents can never go INTO any battery from another; -- The batteries only supply power to the load, not to each other, resulting in a loss of efficiency.
Depending on the types of diodes used, the voltage losses will range from 0.15V max up to 0.9V or so with germaniums. 0.1V drops are nominal for the better material diodes. Both are neglible losses when considering the efficiencies likely without them, it just dpeends on your pocket book and desire to approach nominal.
Someone mentioned blowing the diodes: Not if they're specced right. Diodes have a reliability rating far in excess of batteries. Any blasted-open diode can be accurately assumed to have saved the day in more expensive components. Combined with fuses you have a pretty reliable system that should last for years. You'll get the best output, not go down should one battery die, and be able to replace just one battery at a time instead of the entire group, knowing it won't degrade efficiency.
Someone mentioned fear-mongering, and if that's what you consider this, then so be it. It sort of depends on whether you want a fix or repair daily or the best reliability and efficiency at a reasonable cost/watt. So, yes, you can just parallel them and it'll work. But it can be made to work a lot better and for less money in the long run.
If you wish to respond to this, that's fine: I'll discuss, but I won't debate or argue; no future in that.
HTH,
Pop


"Pop" wrote in message : In the interest of no responses yet, I'll offer you what I know : and let those with actual experience chime in when they see your : message. : : Batteries, I believe, MUST be ISOLATED from each other!! So far, : assuming the batteries are all in about the same condition, you : probably haven't had any damage yet, but I'm pretty sure it's : coming! : Something as simple as a diode can be used to isolate the : batteries. The "trick" is to NEVER let one battery be able to : supply power into another battery. Depending on the : circumstances, not having that isolation could result in anything : from a short battery life to an explosion that might be pretty : but also might be pretty dangerous. : : When you tie two batteries together in parallel, they will try : to instantaneously become one battery. If one battery is, say, : 12.5 volts, and the other battery is, say, 12.0V, they will : source/sink current until they are both the exact same voltage. : The amount of amperage that will generate will depend on a lot : of things, but mainly the battery's internal resistances. For a : half volt difference, you may or may not notice anything going : on. : Now, let's draw some power off them. They aren't likely to be : perfectly identical, so one will start to "drain" at a different : level than the other. One battery will supply current at a : higher rate than the other. But when the load drops, or is : removed, now the two batteries will again try to come to : equilibrium, which means they will attempt to instantaneously : move to identical charges. Now, THAT situation could be many, : many amps, in the extreme limited only the the very low battery : internal resistances and the wiring resistances. In the extreme : it could be like shorting one of the batteries and super-charging : the other way above its safe charge current. And bloomo; : something has to give. With luck, it'll be a shortened battery : life until it becomes simply a resistor. Without luck, you have : sparks, melting, possible implosion/explosions and lots of acid : flying around in addition to the heat. : : I would disconnect the batteries ASAP until you can learn more : about how to isolate them from each other and get a safet setup : in there. : And yes, I know it's possible to parallel batteries in some : battery operated equipment, but that's a different game with : entirely different possibilities in most cases. That's why most : things you see have series battery arrangements vs parallel - : much longer battery lifetimes. : : HTH, and I'm sure someone with actual experience will be along : soon. : : Pop : : : : "Tim" wrote in message : :: Apologies if my question seems very basic. :: :: I want to create a small off-grid system to provide lighting : and :: occasional power to a small stable block. To this end I have : purchased :: the following: :: 4 x 110Ahr leisure batteries :: 1 x 80W solar pannel (which came with a small 8amp charge : controller) :: 1 x 2Kw (modified sine wave) inverter :: :: I have assumed that I can connect the batteries in parallel, : and have :: done this in what may seem to be an odd way by connecting each : one :: separately to a common point, i.e. I have four leads for each : of +ve :: and -ve comming to one junction (for each pole). From that : point I have :: leads running to the inverter. :: :: I did this so that I could easily remove any one of the : batteries for :: off-site charging if required, leaving the rest to power the : system. :: :: I have also assumed that I can simply connect the appropriate : terminals :: from the charge controller to the common junctions and the : solar panel :: will charge all the batteries together. :: :: The charge controller does have a couple of terminals that are : supposed :: to go to the load (i.e. the inverter) but I don't want to use : them as I :: will be pushing far too much current through such a small : device. :: :: I have read some messages in this group that have worried me as : I am :: now concerned that connecting my four batteries together will : cause :: them to either overheat or be somehow not correctly balanced. :: :: Am I doing anything wrong in the set-up I have proposed. By the : way I :: have not yet actually connected it all together, but I have all : the :: kit. :: : :

Newbie - Connection question

Steve Spence wrote:

Tim wrote:
I did this so that I could easily remove any one of the batteries for off-site charging if required, leaving the rest to power the system.
I have also assumed that I can simply connect the appropriate terminals from the charge controller to the common junctions and the solar panel will charge all the batteries together.
correct.

Not a good idea by anything I've read. So you pull one battery, fully charge it, and then put it back in parallel with the other three - don't you have a serious fire hazard?

The charge controller does have a couple of terminals that are supposed to go to the load (i.e. the inverter) but I don't want to use them as I will be pushing far too much current through such a small device.
the load is the batteries.

Those little CCs usually have terminals for PV, battery, and load. But Tim's right that he doesn't want to be powering his inverter through there. One hopes the inverter has it's own low-voltage cutoff. -- derek

Newbie - Connection question

Derek Broughton wrote:

Steve Spence wrote:
Tim wrote:
I did this so that I could easily remove any one of the batteries for off-site charging if required, leaving the rest to power the system.
I have also assumed that I can simply connect the appropriate terminals from the charge controller to the common junctions and the solar panel will charge all the batteries together.
correct.
Not a good idea by anything I've read. So you pull one battery, fully charge it, and then put it back in parallel with the other three - don't you have a serious fire hazard?
The charge controller does have a couple of terminals that are supposed to go to the load (i.e. the inverter) but I don't want to use them as I will be pushing far too much current through such a small device.
the load is the batteries.
Those little CCs usually have terminals for PV, battery, and load. But Tim's right that he doesn't want to be powering his inverter through there. One hopes the inverter has it's own low-voltage cutoff.

I've haven't had the opportunity to play with that type of charge controller. our have a pv in and battery bank out. Inverter connects to battery bank through a big fuse, with much bigger cables than a charge controller deals with.
-- Steve Spence Dir., Green Trust, http://www.green-trust.org Contributing Editor, http://www.off-grid.net http://www.rebelwolf.com/essn.html


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